BROSCO Book of Designs 2023
Book of
2023 Edition $14.95
®
Over 130 Years of Ideas for Building and Remodeling
Distributor of Quality Doors and Millwork Products brosco.com
OUR COMMITMENT
Since 1890, the BROSCO name has represented our commitment to quality, value and service. We believe in providing low-maintenance, environmentally friendly, energy efficient millwork products; engineered for our rugged Northeast weather and our regional architectural preferences. We are proud to extend this tradition with every product we distribute.
Please visit our website at www.brosco.com
Copyright ©2023 Brockway-Smith Company BROSCO is a registered trademark of Brockway-Smith Company
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1
Cable Railing Systems
BROSCO provides the cable railing in the design, style and connection needed for your next project.
See more on pages 407 – 413. CROWN HERITAGE CABLE RAILING Cable Flex Series Swageless Systems 102 Series – Outside Mount • Wood Posts • Concealed inside the post 224 Series – Outside Mount • Designed for 2-3/8" Metal Post • Concealed inside the post 200 Aluminum Surface Mount • Over the Post. • Black, Silver & Bronze • Optional Facia Mount Black Only 250 Aluminum Surface Mount • Post to Post • Black, Silver & Bronze
VISTA ALUMINUM CABLE RAILING Horizontal Aluminum Cable Railing • Posts Pre-drilled, Pre-threaded • Fully Assembled Posts • Ease of Installation • Swageless cable connection • Single Post for Corners and Stairs • Simple & Clean Connections
• No Special Tools Needed • Premium Powder Coating • Textured Black Posts
• Stainless Steel Hardware and Cable • Aluminum Stair Rail is ADA Compliant – Graspable and continuous, no secondary handrail required
See more on pages 544 & 545.
DSI VERTICABLE C80 VertiCable ® offers contemporary vertical cables and balusters providing an architectural style and virtually unobstructed views. • Factory Assembled Sections • 12 Standard AAMA 2604 Powder Coat colors • Standard Westbury Railing Posts • Section Heights: 36", 42" • Section Lengths: 4', 5', 6', 7', 8' (7' & 8' in 36") • Stair Rail Lengths: 4', 5', 6' • Baluster: 5/8" round • Adjustable Gates 36", 48" & 60"
See more on pages 530 & 531.
2
ECLISSE ® Classic Collection Pocket Door Frames
New!
ECLISSE Pocket Door Frames offer a complete pocket door system - galvanized steel frame kit with patented removable track so you never have to break drywall again making potential future maintenance a far less costly and a much quicker task.
• 1 3 / 4 " Doors • 220 Lbs. Door Weight • Galvanized Steel Frame • Patented Removable Track • Pre-drilled Horizontal Bars • Easy Assembly • Door Guide Built into Frame 8 " or 1 3 /
• Ball Bearing Guide • 12-Year Warranty
The ECLISSE galvanized steel frame kit for stud walls consists of horizontal bars and vertical reinforced bars, closed at the top by a header, where the track is installed. The result is a sturdy and reliable structure.
Complete Pocket Frame Kits include Horizontal & Vertical frames, Header, Track and Floor Guides. Optional Accessories available.
See more on pages 342 & 343.
3
JELD-WEN ® Textured Glass Collection
SP8-607CHA Smooth-Pro 8'-0" Doors – Chinchilla Glass
Textures, colors, patterns, terrain, everyday objects, and cultural motifs inspire a diverse collection of privacy glass styles for your entry door. Our collection of textured glass offers a medium to high level of privacy for your entry doors in a variety of textures and shapes that helps you make your house whatever you want it to be.
• Architectural Series, Design-Pro & Smooth-Pro Doors & Sidelights • Five Textured Glass Families In Stock • Sleek Clean Low Profile Zeel Light Surround • 6'-8", 7'-0" & 8'-0" Heights • Optional Applied SDL's (Blanca) • SDL with Spacer Bar – Rain, Blanca, Micro-Granite and Chinchilla • Lifetime Limited Warranty
Blanca (BLC) Privacy Rating: 9
Chinchilla (CHA) Privacy Rating: 9
Micro-Granite (MG) Privacy Rating: 9
Rain (RN) Privacy Rating: 9
Vapor (VPR) Privacy Rating: 6
See more on pages 54 & 55.
4
ZEEL Frames with Applied SDL's
New!
Sleek and modern take on traditional divided light doors.
ZEEL Frames with applied Simulated Divided Lights Simulated Divided Lights add an attractive aesthetic to any fiberglass entry door. Adheres directly on the surface of the glass, giving your door a truly traditional appearance.
Designed to be stained or painted, ZEEL blends seamlessly into the entry door, allowing the doorglass to take center stage. This clean, low-profile look offers an alternative to flush-glazed doors that provides the benefits of a frame system with the style homeowners desire.
1-1/8" Straight Flat SDL Bar
3-1/2" Straight Flat SDL Bar
See more on pages 58 & 227.
5
Nantucket Collection
NANTUCKET COLLECTION
Most Innovative Door of the Year
STANDARD JOINERY
Matching Face Pin
• Mortise-and-tenon joinery with face-driven pins • Two-piece laminated stile-and-rail construction • Douglas Fir and Sapele Mahogany • 1-7/16" Innerbond ® double hip-raised panel or 3/4" Flat Panel • Nantucket Collection doors come standard with
Hardwood Tenon
OPTIONAL JOINERY
a face pin or an optional no face pin • Simulated Divided Light Construction • 10-year warranty • No building overhang required.
Grip Tenon
No Face Pin
77662-S
77506-S
77015-S
77512-S
77660
77282
6 See more on pages 256 & 257.
Built by BROSCO
BROSCO is committed to building and delivering quality doors and window units to you. All members of Team BROSCO take pride in the craftsmanship and detail of each unit that is delivered and ready to be installed at small and large job sites throughout the northeast.
Each BROSCO Shop has factory trained professionals using state of the art assembly equipment creating worry free units for you. Additionally, we build and label our products per NFRC certification and NAMI ratings as well as providing fully licensed Fire Door Rated products. After the units are installed correctly there is no need to worry about leaking, warping, twisting or inoperable units. BROSCO set up units are built with over 130 years of craftsmanship and experience behind it.
Whether it’s a cold and snowy February day, Spring rain storms or a windy Fall night, our door units are built to last! You can rest assured that doors Built by BROSCO will provide years of performance and we back everything we build. For your peace of mind always ask to have your window or door units #BuiltByBROSCO.
7
Sectional Index
BROSCOWindowUnits ...............................
12-29
Shutters...........................................
30-37
S E C T I O N A L I N D E X
Window Blinds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38-39
DecorativeWindows&Louvers.........................
40-41
PVCWindowSurrounds...............................
42-43
Fiberglass & Steel Entry Door Systems. . . . . . . . . . . . . . . . . . . . 44-247
ExteriorWoodEntryDoors............................. 248-278
GarageTransoms........................................ 279
Storm & Screen Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280-305
Steel Security Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302-303
Retractable Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306-309
EntranceTrim ...................................... 310-311
Interior Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312-383
Architectural / Commercial . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384-403
Stair Parts & Folding Stairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404-469
Columns,Posts&Wraps .............................. 470-499
PVC Outdoor Products – Pergolas, Trellis, Rafter Tails, Brackets, Shower Enclosures, Fence Systems, Gutters, PVC Trim & Mouldings. . . . . . . . . . . 502-509
Railing Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510-548
Wood Porch Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
549
Moulding,Jambs&Sills............................... 550-559
8
Product Index
Columns Aluminum Columns......................................................................................... 492-493 Caulk & Walk......................................................................................................... 481 Column Wraps & Newel Posts - PVC.............................................................. 494-499 Craftsman Columns.................................................................................487, 494-496 Porch Posts and Accessories........................................................... 540-541, 547-549 Round Columns.............................................................................................. 480-485 Square Posts................................................................................... 476-479, 488-490 Commercial Products Access Doors......................................................................................................... 402 Doors.............................................................................................................. 386-388 Hardware........................................................................................................ 392-399 Steel Frames.................................................................................................. 389-391 Vision & Louver Inserts................................................................................... 400-401 Doors Entrance Trim PVC............................................................................................................ 310-311 Exterior Doors Bungalow........................................................................................................... 260 Craftsman - Wood....................................................................................... 256-261 Custom Wood.............................................................................. 254-255, 264-265 Dutch................................................................................................................. 261 Fiberglass..................................................................................................... 60-161 Fir................................................................................................ 256-259, 260-263 French.......................................................................................... 256-259, 262-263 Garage Transoms.............................................................................................. 279 Mahogany................................................................................................... 256-258 Mix 'N Match............................................................................................... 126-127 Nantucket Collection................................................................................... 256-257 Oak.................................................................................................................... 260 Prefinishing & Stain Kits...................................................................................223-225 Door Pan Flashing System................................................................................ 273 Spotlights Doorglass........................................................................................ 124-125 Steel........................................................................................................... 163-173 Transoms............................................................................................ 222, 266-267 WaterBarrier....................................................................................................... 259 Fire Doors Commercial Doors, Frames & Hardware..................................................... 386-401 Fiberglass & Steel....................................................................................... 218-221 Fir, Moulded & Primed................................................................................ 268-271 MDF................................................................................................................... 381 Interior Doors Barn................................................................................................................... 339 Bifold .......................................................................................................... 346-351 Birch........................................................................................................... 336-338 Chalkboard & Dry Erase............................................................................. 319, 380
P R O D U C T I N D E X
9
Product Index
Doors Cont. Fir............................................................................................................... 318-321 Flush........................................................................................................... 336-338 French...........................................................................318, 321, 323-324, 330-331 Knotty Alder, Oak & Maple................................................................................. 325 Lauan.......................................................................................................... 336-337 Louver................................................................................................. 324, 329, 347 Mirror......................................................................................................... 332, 379 MODA Collection................................................................................................ 335 Moulded Primed........................................................................... 332-333, 350-351 Pantry........................................................................................................ 321, 330 Pine............................................................................................. 322-324, 346-347 Pocket Sliding Door Frames & Hardware.................................................... 340-345 Prefinishing............................................................................................................. 317 Primed MDF................................................................................................ 359-381 Primed Wood.............................................................................................. 326-331 Straddle Light & Louver..................................................................................... 338 Studio Collection................................................................................................ 334 Transoms.................................................................................................... 352-353 Storm & Screen Products Combination Wood Storm & Screen Doors................................................. 280-283 Storm Doors.................................................................................................286-301 Retractable Screens................................................................................... 306-307 Steel Security Products............................................................................... 302-303 Door Jambs, Sills & Thresholds ..................... 228-229, 270-272, 314-315, 558-559 Millwork Composite Gutter................................................................................................................. 508 Pergolas, Garage Trellis, Rafter Tails & Brackets........................................ 500-504 Shower Enclosures ........................................................................................... 505 Fence Systems............................................................................................506-507 Specialty - Wood Gable Vents & Louvers................................................................................... 40-41 Moulding PVC....................................................................................................................... 509 Wood - FJP, Oak, Pine, Poplar........................................................................ 550-557 Railing Systems Aluminum & Vinyl Railings.............................................................................. 526-543 Cable Railing System ....................................................... 407-413, 530-531, 544-545 PVC................................................................................................................ 511-525 Wood.............................................................................................................. 546-548 Stairs Folding (Disappearing) Stairways................................................................... 468-469 Stair Parts....................................................................................................... 414-465 Starting Steps & Treads................................................................... 460-463, 466-467
P R O D U C T I N D E X
10
Product Index
Windows Blinds/Shutters.................................................................................................... 30-39 BROSCO Window Units .................................................................................... 13-29 Care and Finishing............................................................................................... 28 Double Hung - Low-E...................................................................................... 14-15 Double Hung - SSB & SSB with Low-E Panel................................................. 16-19 Features and Options.................................................................................... 13, 21 Replacement Sash .............................................................................................. 20 Sash – Barn & Cellar...................................................................................... 22-24 Unit Dimensions and Rough Openings................................................................ 27 BROSCO Warranty Information........................................................................... 29 PVC Surrounds................................................................................................... 42-43 Octagonal ............................................................................................................... 40 Transoms...................................................................................................... 14, 18-19 General Information Architectural / Commercial Doors Door Handing..................................................................................................... 385 Fiberglass / Steel Exterior Doors Door Construction & Specifications..................................................... 231, 234-245 Glass & Frame Details............................................................................ 50-57, 227 Installation & Finishing Guidelines.............................................................. 240-247 Options....................................................................................................... 228-230 Prefinishing & Stain Kits.............................................................................. 223-225 Rough Openings & Unit Dimensions.................................................................. 232 Exterior Wood Doors Door & Sidelight Layouts............................................................................ 275-277 Features & Options..................................................................................... 250-253 Frame & Sill Details........................................................................................... 272 Installation & Finishing Guidelines..................................................................... 278 Rough Openings & Unit Dimensions.................................................................. 274 Interior Doors Bifold Door Features, Specifications........................................................... 344-345 Care & Finishing................................................................................................ 357 Door Handing, Jamb & Hinge Options........................................................ 314-315 Door Layouts.............................................................................................. 354-356 Prefinishing........................................................................................................ 317
P R O D U C T I N D E X
#BuiltByBROSCO
11
BROSCO Window Units
Windows that Fit Northeast Lifestyles. The Northeast's unique architectural styles and harsh climate demand windows that are Tuality built enerJy efÀcient and Àt the charm and character of the traditional home. From colonials and capes to a traditional saltbox home design, the BROSCO Window Unit offers classic styling that will satisfy the most discriminating tastes.
12
BROSCO Window Units
Standard Features of a BROSCO Window Unit - • Wood Frame – 4 9 / 16 " wall – Clear Head and Side Jambs – Treated with a moisture resistant repellent preservative
– Exterior surfaces are factory primed – Composite Brickmould Casing
• Composite Sill & Nosing – Impervious to rot and decay; resists termites and other insects
BRICKMOULD CASING
FLAT CASING
• Vinyl Jamb Liners with Tilt 'n Clean Block & Tackle Counter-Balance • Weatherstripped Vinyl Head Parting Stop (color matched to jamb liner) • Clear Pine Inside Stops (side jambs and sills) • Applied Cam-Style Sash Lock (white), 2 per sash when glass size is 27" wide or over LOW-E ARGON INSULATING GLASS – Low-E Argon Insulating Glass – Composite Glazing Bead Wood Sash – Clear Pine Interior, Preservative Treated, Primed Exterior – Low-E with Argon 1/1 Layout AUTHENTIC DIVIDED LIGHT – Featuring Historically Correct Muntin Bars ( 5 / 8 " wide) – Traditional Putty Glazed – Available in 1/1 or Divided Light Layouts Wood Sash – Clear Pine Interior, Preservative Treated, Primed Exterior – Single Thick Glass (SSB) – Single Thick Glass (SSB) w/Low-E Energy Panel applied
Casing Options – • Composite Flat Casing
– 1 1 / 16 " x 3 3 / 4 " Head and Sides – 11 / 16 " x 4 1 / 2 " Cape Cod Casing Head and Sides • Wood Flat Casing – Treated & Primed: 1 1 / 16 " x 5 1 / 4 " Flat Casing – Clear Cedar : 1 1 / 16 " x 3 3 / 4 " Flat Casing Other Popular Options – • Extension Jambs for 6 9 / 16 " wall - applied • Insect Screens - Full White Aluminum Frame with charcoal colored ÀberJlass mesh • Cam-style Sash Locks - Brasstone for Low-E Insulated Glass Units
HOW-TO-ORDER A WINDOW UNIT 1. Unit Description (glass size), Glazing Type 2. Single, Mullion, Triple, etc. On mulled units, specify narrow mulls, single stud pocket mulls or special width stud pockets 3. Type & Size of Casing (Brickmould standard) For "No Casing" units 3 3 / 4 " Sill Horns will be used unless otherwise sSeciÀed 4. Jamb Width (4 9 / 16 " standard) or with 6 9 / 16 " Extension Jambs 5. Optional extras (Full Screens, etc.)
• Cedar Sill and Nosing/Connector • "Historic" Sill and Nosing/Connector (Composite or Cedar) • Long Sill Horns • PVC Window Surrounds and Trim
13
BROSCO Window Units
LOW-E INSULATING GLASS with ARGON GAS 1/1 LIGHT
Rough Opening 1'-10" 2'-0" 2'-2" 2'-3" 2'-6" 2'-9" 2'-10" 3'-0" 3'-2" 3'-6" Sash Opening 1'-7 5 / 8 " 1'-9 5 / 8 " 1'-11 5 / 8 " 2'-0 5 / 8 " 2'-3 5 / 8 " 2'-6 5 / 8 " 2'-7 5 / 8 " 2'-9 5 / 8 " 2'-11 5 / 8 " 3'-3 5 / 8 " *Glass Size 16" 18" 20" 21" 24" 27" 28" 30" 32" 36"
2'-9" 2'-5" 12" 16" x 12" 18" x 12" 20" x 12" 21" x 12" 24" x 12" 27" x 12" 28" x 12" 30" x 12" 32" x 12" 36" x 12" 3'-1" 2'-9" 14" 16" x 14" 18" x 14" 20" x 14" 21" x 14" 24" x 14" 27" x 14" 28" x 14" 30" x 14" 32" x 14" 36" x 14" 3'-5" 3'-1" 16" 16" x 16" 18" x 16" 20" x 16" 21" x 16" 24" x 16" 27" x 16" 28" x 16" 30" x 16" 32" x 16" 36" x 16" 3'-9" 3'-5" 18" 16" x 18" 18" x 18" 20" x 18" 21" x 18" 24" x 18" 27" x 18" 28" x 18" 30" x 18" 32" x 18" 36" x 18" 4'-1" 3'-9" 20" 16" x 20" 18" x 20" 20" x 20" 21" x 20" 24" x 20" 27" x 20" 28" x 20" 30" x 20" 32" x 20" 36" x 20" 4'-5" 4'-1" 22" 16" x 22" 18" x 22" 20" x 22" 21" x 22" 24" x 22" 27" x 22" 28" x 22" 30" x 22" 32" x 22" 36" x 22" 4'-9" 4'-5" 24" 16" x 24" 18" x 24" 20" x 24" 21" x 24" 24" x 24" 27" x 24" 28" x 24" 30" x 24" 32" x 24" 36" x 24" 5'-1" 4'-9" 26" 16" x 26" 18" x 26" 20" x 26" 21" x 26" 24" x 26" 27" x 26" 28" x 26" 30" x 26" 32" x 26" 36" x 26" 5'-3" 4'-11" 27" 16" x 27" 18" x 27" 20" x 27" 21" x 27" 24" x 27" 27" x 27" 28" x 27" 30" x 27" 32" x 27" 36" x 27" 5'-5" 5'-1" 28" 16" x 28" 18" x 28" 20" x 28" 21" x 28" 24" x 28" 27" x 28" 28" x 28" 30" x 28" 32" x 28" 36" x 28" 5'-9" 5'-5" 30" 16" x 30" 18" x 30" 20" x 30" 21" x 30" 24" x 30" 27" x 30" 28" x 30" 30" x 30" 32" x 30" 36" x 30"
LOW-E INSULATING GLASS with ARGON GAS 1 LIGHT RECTANGULAR TRANSOMS
Transom units can be combined with any stock Double-Hung to fill an opening. Any stock bottom sash can be used to create a Transom Unit.
Rough Opening
2'-2"
2'-6"
2'-9"
2'-10"
3'-0"
*Glass Size
20"
24"
27"
28"
30"
Varies †
20" x 20"
24" x 20"
27" x 20"
28" x 20"
30" x 20"
† Combined Transom/Double-Hung rough opening height formula: Transom glass height plus overall Double-Hung glass height plus 13 1 / 4 ".
Glass size noted under each illustration indicates Double-Hung size to be used with corresponding transom. Contact your BROSCO Dealer for “stand alone” stationary units.
*Glass sizes are approximate.
14
BROSCO Window Units
LOW-E INSULATING GLASS with ARGON GAS PICTURE WINDOWS with FLANKERS
Rough Opening
6'-11 1 /
2 "
7'-4
7 /
8 "
8'-0
7 /
8 "
8'-8
7 /
8 "
9'-4
7 /
8 "
3'-5" 16"x16"/3'-3 5 /
8 "x3'-1"/16"x16" 16"x16"/3'-8"x3'-1"/16"x16" 16"x16"/4'-4"x3'-1"/16"x16" 16"x16"/5'-0"x3'-1"/16"x16" 16"x20"/5'-8"x3'-1"/16"x20"
4'-1" 16"x20"/3'-3 5 /
8 "x3'-9"/16"x20" 16"x20"/3'-8"x3'-9"/16"x20" 16"x20"/4'-4"x3'-9"/16"x20" 16"x20"/5'-0"x3'-9"/16"x20" 16"x20"/5'-8"x3'-9"/16"x20"
4'-5" 16"x22"/3'-3 5 /
8 "x4'-1"/16"x22" 16"x22"/3'-8"x4'-1"/16"x22" 16"x22"/4'-4"x4'-1"/16"x22" 16"x22"/5'-0"x4'-1"/16"x22" 16"x22"/5'-8"x4'-1"/16"x22"
4'-9" 16"x24"/3'-3 5 /
8 "x4'-5"/16"x24" 16"x24"/3'-8"x4'-5"/16"x24" 16"x24"/4'-4"x4'-5"/16"x24"
–
–
Other Flanker/Center Sash combinations available. Contact your BROSCO Dealer for more information.
LOW-E INSULATING GLASS with ARGON GAS STATIONARY PICTURE WINDOWS
Rough Opening
3'-6 1 / 3'-3 5 /
8 " 8 "
3'-10
1 /
2 "
4'-6
1 /
2 "
5'-2
1 /
2 "
5'-10
1 /
2 "
3'-8"
4'-4"
5'-0"
5'-8"
Sash Opening
35 3 /
4 "
39
3 /
4 "
47
3 /
4 "
55
3 /
4 "
63
3 /
4 "
*Glass Size
16 Light
16 Light
20 Light
24 Light
32 Light
3'-5" 3'-1" 32 3 / 4'-1" 3'-9" 40 3 / 4'-5" 4'-1" 44 3 / 4'-9" 4'-5" 48 3 / 5'-1" 4'-9" 52 3 /
4 " 4 " 4 " 4 " 4 "
3'-3
5 /
8 " x 3'-1"
3'-8" x 3'-1"
4'-4" x 3'-1"
5'-0" x 3'-1"
5'-8" x 3'-1"
3'-3
5 /
8 " x 3'-9"
3'-8" x 3'-9"
4'-4" x 3'-9"
5'-0" x 3'-9"
5'-8" x 3'-9"
3'-3
5 /
8 " x 4'-1"
3'-8" x 4'-1"
4'-4" x 4'-1"
5'-0" x 4'-1"
5'-8" x 4'-1"
3'-3
5 /
8 " x 4'-5"
3'-8" x 4'-5"
4'-4" x 4'-5"
–
–
3'-3
5 /
8 " x 4'-9"
3'-8" x 4'-9"
4'-4" x 4'-9"
–
–
*Glass sizes are approximate.
Picture Window Unit Dimensions (with flankers) Width Height No Casing = Rough Opening minus 1 1 / 8 " 1 / 8 " Brickmould Casing = Rough Opening plus 1 1 / 4 " 5 / 8 " Flat Casing = Rough Opening plus 5 1 / 16 " 2 3 / 8 " Cape Cod Casing = Rough Opening plus 6 5 / 8 " 3 1 / 8 "
Unit Dimensions, other Rough Openings and Unit Options can be found at the end of this Double-Hung Section.
Replacement Sash Available
15
BROSCO Window Units
SINGLE THICK GLASS (SSB) 1/1 LIGHT
Rough Opening
1'-10"
2'-6"
2'-9"
Sash Opening
1'-7 5 /
8 "
2'-3
5 /
8 "
2'-6
5 /
8 "
*Glass Size
16"
24"
27"
3'-5" 3'-1" 16" 4'-1" 3'-9" 20" 4'-9" 4'-5" 24"
16" x 16"
24" x 16"
–
–
24" x 20"
–
–
24" x 24"
27" x 24"
AUTHENTIC DIVIDED LIGHT (SSB or SSB w/Low “E” Panel) 6/6 LIGHT
Rough Opening
2'-0"
2'-3"
2'-6"
2'-9"
3'-0"
3'-6"
Sash Opening
1'-9 5 /
8 "
2'-0
5 /
8 "
2'-3
5 /
8 "
2'-6
5 /
8 "
2'-9
5 /
8 "
3'-3
5 /
8 "
*Glass Size
6"
7"
8"
9"
10"
12"
3'-1" 2'-9" 7" 3'-5" 3'-1" 8 3'-9" 3'-5" 9" 4'-1" 3'-9" 10" 4'-5" 4'-1" 11" 4'-9" 4'-5" 12" 5'-1" 4'-9" 13" 5'-5" 5'-1" 14" 5'-9" 5'-5" 15"
–
–
8" x 7"
9" x 7"
–
–
6" x 8"
–
8" x 8"
9" x 8"
10" x 8"
–
–
7" x 9"
8" x 9"
9" x 9"
10" x 9"
–
–
–
8" x 10"
9" x 10"
10" x 10"
–
–
–
8" x 11"
9" x 11"
10" x 11"
–
–
–
8" x 12"
9" x 12"
10" x 12"
–
–
–
8" x 13"
9" x 13"
10" x 13"
–
–
–
–
9" x 14"
10" x 14"
–
–
–
–
9" x 15"
10" x 15"
12" x 15"
Low “E” Energy Panel Tilt ‘N Clean Unit –
Unit Dimensions, other Rough Openings and Unit Options can be found at the end of this Double-Hung Section.
BROSCO’s Low “E” Energy Panel is available on most single thick glass (SSB) units to provide better energy efficiency. *Note: Energy Panel Sash are uniquely profiled to accept the Energy Panel. Energy Panels cannot be applied to existing SSB sash.
Replacement Sash Available
Low “E” Energy Panel
*Glass sizes are approximate.
16
BROSCO Window Units
AUTHENTIC DIVIDED LIGHT (SSB or SSB w/Low “E” Panel)
2/1 LIGHT
2/2 LIGHT - HORIZONTAL
Rough Opening
2'-6"
2'-9"
2'-10"
3'-0"
Rough Opening
2'-6"
2'-9"
Sash Opening 2'-3 5 /
8 " 2'-6
5 /
8 " 2'-7
5 /
8 " 2'-9
5 /
8 "
Sash Opening 2'-3 5 /
8 " 2'-6
5 /
8 "
*Glass Size 24"
27"
28"
30"
*Glass Size 24"
27"
4'-9" 4'-5" 24" 5'-1" 4'-9" 26" 5'-5" 5'-1" 28" 5'-9" 5'-5" 30"
3'-5" 3'-1" 8" 4'-1" 3'-9" 10"
24" x 24" 27" x 24"
–
–
24" x 8"
27" x 8"
24" x 10" 27" x 10"
–
27" x 26"
–
–
–
27" x 28" 28" x 28" 30" x 28"
–
–
–
30" x 30"
2/2 LIGHT - VERTICAL
Rough Opening
2'-3"
2'-6"
2'-9"
2'-10"
3'-0"
3'-2"
Sash Opening
2'-0 5 /
8 "
2'-3
5 /
8 "
2'-6
5 /
8 "
2'-7
5 /
8 "
2'-9
5 /
8 "
2'-11
5 /
8 "
*Glass Size 10 1 / 2 "
12"
13
1 /
2 "
14"
15"
16"
3'-9" 3'-5" 18" 4'-1" 3'-9" 20" 4'-5" 4'-1" 22" 4'-6" 4'-2" 22 1 / 4'-9" 4'-5" 24" 4'-11" 4'-7" 25" 5'-1" 4'-9" 26" 5'-5" 5'-1" 28" 5'-9" 5'-5" 30"
10 1 /
2 " x 18"
–
–
–
–
–
–
12" x 20"
13 1 /
2 " x 20"
–
–
–
–
–
13 1 /
2 " x 22"
–
–
–
2 "
10
1 /
2 " x 22
1 /
2 "
–
–
–
–
–
–
12" x 24"
13 1 /
2 " x 24"
14" x 24"
–
–
–
12" x 25"
–
–
–
–
–
13 1 /
2 " x 26"
14" x 26"
15" x 26"
–
–
–
13 1 /
2 " x 28"
14" x 28"
15" x 28"
–
–
–
13 1 /
2 " x 30"
14" x 30"
15" x 30"
16" x 30"
3/3 LIGHT
4/4 LIGHT
Rough Opening
1'-10" Sash Opening 1'-7 5 / 8 " *Glass Size 8"
Rough Opening
2'-9" Sash Opening 2'-6 5 / 8 " *Glass Size 9"
3'-5" 3'-1" 8" 4'-1" 3'-9" 10" 4'-5" 4'-1" 11" 4'-9" 4'-5" 12"
2'-9" 2'-5" 12" 2'-11" 2'-7" 13"
8" x 8"
9" x 12"
8" x 10"
9" x 13"
8" x 11"
8" x 12"
*Glass sizes are approximate.
17
BROSCO Window Units
AUTHENTIC DIVIDED LIGHT (SSB)
6/1 LIGHT
8/8 LIGHT
Rough Opening
2'-9" Sash Opening 2'-6 5 / 8 " *Glass Size 27"
Rough Opening
2'-6"
2'-10"
3'-2"
3'-6"
Sash Opening 2'-3 5 /
8 " 2'-7
5 /
8 " 2'-11
5 /
8 " 3'-3
5 /
8 "
*Glass Size 6"
7"
8"
9"
4'-1" 3'-9" 20" 4'-5" 4'-1" 22" 4'-9" 4'-5" 24" 5'-1" 4'-9" 26" 5'-5" 5'-1" 28"
3'-5" 3'-1" 8" 3'-9" 3'-5" 9" 4'-1" 3'-9" 10" 4'-5" 4'-1" 11" 4'-9" 4'-5" 12"
27" x 20"
6" x 8"
–
8" x 8"
–
27" x 22"
–
7" x 9"
–
–
27" x 24"
–
–
8" x 10"
–
27" x 26"
–
–
8" x 11"
9" x 11"
27" x 28"
–
–
8" x 12"
9" x 12"
9/9 and 12/12 LIGHT
Rough Opening
2'-3"
2'-6"
2'-10"
3'-2"
Sash Opening 2'-0 5 /
8 " 2'-3
5 /
8 " 2'-7
5 /
8 " 2'-11
5 /
8 "
*Glass Size 7"
6"
7"
8"
4'-9" 4'-5" 8" 5'-3" 4'-11" 9" 5'-9" 5'-5" 10"
–
6" x 8"
–
–
7" x 9"
–
7" x 9"
–
–
–
–
8" x 10
3 LIGHT RECTANGULAR TRANSOM
Rough Opening 2'-0" 2'-3" 2'-6" 2'-9" 3'-0" *Glass Size 6" 7" 8" 9" 10"
† Combined Transom/Double-Hung Rough Opening height formula: Overall Transom glass height plus overall Double-Hung glass height plus 13 1 / 4 ".
Varies †
8" 9"
6" x 8"
–
–
–
–
–
7" x 9"
–
–
–
10"
–
–
8" x 10" 9" x 10" 10" x 10"
Unit Dimensions, other Rough Openings and Unit Options can be found at the end of this Double-Hung Section.
Replacement Sash Available
*Glass sizes are approximate.
18
BROSCO Window Units
AUTHENTIC DIVIDED LIGHT (SSB)
6 LIGHT RECTANGULAR TRANSOM
4 LIGHT RECTANGULAR TRANSOM
Rough Opening 2'-3" 2'-6" 2'-9" 3'-0" *Glass Size 7" 8" 9" 10"
Rough Opening 2'-6" 2'-10" 3'-2" 3'-6" *Glass Size 6" 7" 8" 9"
Varies †
9"
Varies †
8" 9"
7" x 9" 8" x 9" 9" x 9" 10" x 9"
6" x 8"
–
–
–
–
7" x 9"
–
–
10" 12"
–
–
8" x 10"
–
–
–
–
9" x 12"
† Combined Transom/Double-Hung Rough Opening height formula: Overall Transom glass height plus overall Double-Hung glass height plus 13 1 / 4 ".
PICTURE WINDOWS with FLANKERS
Rough Opening
6'-11 1 /
2 "
7'-4
7 /
8 "
8'-0
7 /
8 "
8'-8
7 /
8 "
9'-4
7 /
8 "
3'-5" 4'-1"
–
16"x16"/3'-8"x3'-1"/16"x16" 16"x16"/4'-4"x3'-1"/16"x16"
–
–
–
16"x20"/3'-8"x3'-9"/16"x20" 16"x20"/4'-4"x3'-9"/16"x20" 16"x20"/5'-0"x3'-9"/16"x20" 16"x20"/5'-8"x3'-9"/16"x20"
4'-5" 16"x22"/3'-3 5 / 4'-9" 16"x24"/3'-3 5 /
8 "x4'-1"/16"x22" 16"x22"/3'-8"x4'-1"/16"x22" 16"x22"/4'-4"x4'-1"/16"x22" 16"x22"/5'-0"x4'-1"/16"x22" 16"x22"/5'-8"x4'-1"/16"x22"
8 "x4'-5"/16"x24" 16"x24"/3'-8"x4'-5"/16"x24" 16"x24"/4'-4"x4'-5"/16"x24" 16"x24"/5'-0"x4'-5"/16"x24" 16"x24"/5'-8"x4'-5"/16"x24"
Picture Window Unit Dimensions (w/flankers)
Width Height
No Casing = Rough Opening minus
1 1 / 1 1 /
8 " 4 "
1 / 5 /
8 " 8 "
Brickmould Casing = Rough Opening plus Flat Casing = Rough Opening plus Cape Cod Casing = Rough Opening plus
5 1 /
16 " 2 8 " 3
3 / 1 /
8 " 8 "
6 5 /
STATIONARY PICTURE WINDOWS
Rough Opening
3'-6 1 / 3'-3 5 /
8 " 8 "
3'-10
1 /
2 "
4'-6
1 /
2 "
5'-2
1 /
2 "
5'-10
1 /
2 "
3'-8"
4'-4"
5'-0"
5'-8"
Sash Opening
*Glass Size
9"
10"
9"
9"
8"
16 Light
16 Light
20 Light
24 Light
32 Light
3'-5" 3'-1" 8" 4'-1" 3'-9" 10" 4'-5" 4'-1" 11" 4'-9" 4'-5" 12" 5'-1" 4'-9" 13"
–
3'-8" x 3'-1"
4'-4" x 3'-1"
–
–
–
3'-8" x 3'-9"
4'-4" x 3'-9"
5'-0" x 3'-9"
–
3'-3 5 /
8 " x 4'-1"
3'-8" x 4'-1"
4'-4" x 4'-1"
5'-0" x 4'-1"
5'-8" x 4'-1"
3'-3 5 /
8 " x 4'-5"
–
4'-4" x 4'-5"
5'-0" x 4'-5"
5'-8" x 4'-5"
–
3'-8" x 4'-9"
4'-4" x 4'-9"
5'-0" x 4'-9"
5'-8" x 4'-9"
Low “E” Panels not available for Picture Windows.
*Glass sizes are approximate.
19
Replacement Sash and Balances
Double-Hung Replacement Sash Kits
BROSCO's Replacement Sash Kits are ideal for double hung windows with worn out sash that do not operate smoothly, will not seal tight, have been painted shut, or are simply old and worn out. As long as the frame is solid and in good condition, the sash can be replaced without disturbing the frame or the original trim. Our Replacement Sash Kit includes a set of Low-E Insulated Glass with Argon Gas sash with tilt hardware applied, Block and Tackle balances and a weatherstripped head parting stop. All the windows shown are available in a variety of glazing options designed to meet your replacement needs.
HOW TO MEASURE FOR REPLACEMENT SASH
From inside the house, Àrst measure the width of the window sash you are replacing. Measure from inside the window opening from jamb to jamb (wood to wood).
When replacing sash in homes built prior to 1978, please be aware of Lead-Safe practices.
Be sure to measure from the surface of one side jamb to the other, not from the stop or parting bead. To measure window opening height, lower the top sash a few inches and "thread" your tape measure between the sash.
Visit http://epa.gov/lead for more information.
Tape measure must hit the point where the exterior of the bottom sash meets the sill.
Carefully measure the window height from the point where the top sash meets the head jamb to the point where the exterior of the bottom sash meets the sill.
20
BROSCO Window Units
OPTIONS
Casing Options (Primed)
Clear Cedar
Flat Casing
Brickmould Casing (standard) 1 1 / 4 " x 2" (Primed Composite)
Flat Casing
Flat Cape Cod Casing 11 / 16 " x 4 1 / 2 " (Primed Composite)
1 1 /
16 " x 3
3 / 4 " Head & Sides
– 1 1 /
16 " x 3
3 / 4 " Head & Sides
(Primed Composite)
• Naturally decay resistant Clear Cedar Sill • Sill and casing completely caulked • Casing applied with stainless steel fasteners
– 1 1 /
16 " x 5
1 / 4 " Head & Sides
(Primed Pine)
– 1 1 /
16 " x 5
1 /
4 " Head Casing
w/ 1 1 /
16 " x 3
3 /
4 " Sides
(Primed Composite)
Main Sill w/Standard Sill Nosing/Connector (Primed Composite) (Included with Basic Unit)
Main Sill w/Optional Historic Sill Nosing/Connector (Primed Composite)
Long Sill Horns
Insect Screen
White aluminum full screen with plastic corners and charcoal fiberglass mesh
On “NO CASING” orders, 3 3 / 4 " horns will be used unless otherwise specified
Extension Jambs (Clear Pine)
Cam Sash Lock White is standard Optional Brasstone for Low-E Insulated Glass Units
6 9 / 16 " Wall (applied or K.D.)
21
Cellar Sash – Clear
Single Thick Glass (SSB) Cellar Sash clear and treated with a moisture repellent preservative
Square Edge Sash
THREE LIGHT
FOUR LIGHT LONG Glass Outside Size Dimensions 6"x 8" 2'- 3 5 / 8 "x 0'-11 1 / 4 " 7"x 9" 2'- 7 5 / 8 "x 1'- 0 1 / 4 " 8" x10" 2'-11 5 / 8 "x 1'- 1 1 / 4 " 12" 1'-3 1 / 4 " 9" x12" 3'- 3 5 / 8 "x 1'- 3 1 / 4 " 10" x12" 3'- 7 5 / 8 "x 1'- 3 1 / 4 " 16" 1'-7 1 / 4 "
SIX LIGHT
Glass Outside Size Dimensions 6"x 8" 1'-9 5 / 8 " x 0'-11 1 / 4 " 7"x 9" 2'-0 5 / 8 " x 1'- 0 1 / 4 " 8" x10" 2'-3 5 / 8 " x 1'- 1 1 / 4 " 12" 1'-3 1 / 4 " 9"x 7" 2'-6 5 / 8 " x 0'-10 1 / 4 " 9" 1'-0 1 / 4 " 10" 1'-1 1 / 4 " 11" 1'-2 1 / 4 " 12" 1'-3 1 / 4 " 13" 1'-4 1 / 4 " 14" 1'-5 1 / 4 " 15" 1'-6 1 / 4 " 16" 1'-7 1 / 4 " 18" 1'-9 1 / 4 " 10" x 8" 2'-9 5 / 8 " x 0'-11 1 / 4 " 10" 1'-1 1 / 4 " 12" 1'-3 1 / 4 " 13" 1'-4 1 / 4 " 14" 1'-5 1 / 4 " 15" 1'-6 1 / 4 " 16" 1'-7 1 / 4 " 17" 1'-8 1 / 4 " 18" 1'-9 1 / 4 " 20" 1'-11 1 / 4 " 11" x15" 3'-0 5 / 8 " x 1'- 6 1 / 4 " 18" 1'-9 1 / 4 " 12" x14" 3'-3 5 / 8 " x 1'- 5 1 / 4 " 16" 1'-7 1 / 4 " 18" 1'-9 1 / 4 "
Glass Outside Size Dimensions 6"x 8" 1'-9 5 / 8 " x 1'- 7 1 / 4 " 7"x 9" 2'-0 5 / 8 " x 1'- 9 1 / 4 " 8" x10" 2'-3 5 / 8 " x 1'-11 1 / 4 " 11" 2'-1 1 / 4 " 12" 2'-3 1 / 4 " 9" x11" 2'-6 5 / 8 " x 2'- 1 1 / 4 " 12" 2'-3 1 / 4 " 13" 2'-5 1 / 4 " 14" 2'-7 1 / 4 " 15" 2'-9 1 / 4 " 10" x10" 2'-9 5 / 8 " x 1'-11 1 / 4 " 12" 2'-3 1 / 4 " 13" 2'-5 1 / 4 " 14" 2'-7 1 / 4 " 15" 2'-9 1 / 4 " 16" 2'-11 1 / 4 "
FOUR LIGHT SQUARE Glass Outside Size Dimension 6"x 8" 1'- 3 3 / 8 "x 1'- 7 1 / 4 " 7"x 9" 1'- 5 3 / 8 "x 1'- 9 1 / 4 " 8" x10" 1'- 7 3 / 8 "x 1'-11 1 / 4 " 12" 2'-3 1 / 4 " 9" x12" 1'- 9 3 / 8 "x 2'- 3 1 / 4 " 13" 2'-5 1 / 4 " 10" x12" 1'-11 3 / 8 "x 2'- 3 1 / 4 " 13" 2'-5 1 / 4 " 15" 2'-9 1 / 4 "
LAYOUT Stiles....................... 1 11 / 16 " Rails, Top and Bottom . . . . . . . . . 1 11 / 16 "
22
Barn and Single Sash – Clear
Glazed Single Sash Single Thick Glass (SSB) Preservative Treated – Clear
Square Edge Sash
1 LIGHT
6 LIGHT
Sash Size 2'-0" x 2'-0" 2'-6" x 2'-0" 2'-6" 3'-0" x 2'-0"
Sash Size 2'-0" x 2'-0" 2'-6" x 2'-0" 2'-6"
8 LIGHT
10 LIGHT
Sash Size 3'-0" x 2'-0"
Sash Size 4'-0" x 2'-0"
Single Casement Sash Single Thick Glass (SSB) Preservative Treated – Clear SASH ARE NOT RABBETED
SASH LAYOUT
Top Bottom Stiles Rail Rail
6 LIGHT
Glazed Single Sash 1 3 / 4 "
3"
1 3 / 4 "
Sash Size 1'-4" x2'-6" 3'-0" 3'-6" 1'-6" x 2'-6" 3'-0" 3'-6" 2'-0" x 3'-0"
8 LIGHT Sash Size 1'-4"x 4'-0" 4'-6" 1'-6" x 4'-0" 4'-6" 2'-0" x 4'-0" 4'-6"
Barn Sash
1 11 / 16 " 1 11 / 16 " 1 11 / 16 "
Single Casement Sash 1 3 / 4 "
3"
1 3 / 4 "
Glass Size 9" x 12" 10" x 12"
Sash Size
2'-6 5 / 2'-9 5 /
8 "x 3'-3 8 "x 3'-3
5 / 5 /
8 " 8 "
9 LIGHT BARN SASH
23
Cellar, Barn and Single Sash – Primed
Single Thick Glass (SSB) Preservative Treated – Primed Two Sides
Square Edge Sash
4 LIGHT SQUARE CELLAR
6 LIGHT (3W2H) CELLAR
3 LIGHT CELLAR
SashSize 1'-4" x 1'-9" 1'-8" x 2'-1" 2'-5" 2'-0" x 2'-1"
SashSize 2'-0" x 1'-0" 2'- 8" x1'-0" 2'-4" x 1'-4" 1'-4" 2'-7" x 1'-5" 1'-8" 2'-10" x 1'-5"
SashSize 2'-0" x 1'-11" 2'- 8" x2'-5" 2'-4" x 2'- 1" 2'-7" 2'- 5" 2'-9" 2'-7" x 2'- 5" 2'-10"x2'-5" 2'- 7" 2'-9" 3'- 0" x2'-5" 3'-1"
2'-5" 2'-9"
1'-7" 1'-9" 3'- 0" x 1'-4"
SASH LAYOUT
Top Bottom Rail Rail Stiles Cellar Sash 1 11 / 16 " 1 11 / 16 " 1 11 / 16 " Barn Sash 1 11 / 16 " 1 11 / 16 " 1 11 / 16 " Single Sash 1 3 / 4 " 3" 1 3 / 4 "
9 LIGHT BARN
SashSize 1'- 8" x 2'-11 1 / 6 LIGHT (2W3H) BARN
SashSize 2'-4" x 2'-11 1 / 2'-8" x 3'- 5 1 / 3'-0" x 3'- 5 1 / 3'- 5 1 /
4 " 4 " 4 " 4 "
4 " 4 " 4 " 4 "
3'- 5 1 /
1'-10" x 3'- 5 1 / 2'- 0" x 3'- 5 1 /
Glazed Single Sash Single Thick Glass (SSB) Preservative Treated – Primed Two Sides
10 LIGHT SashSize 4'-0" x 2'-0"
1 LIGHT
SashSize 2'-0" x 2'-0" 2'-6" x 2'-0" 2'-6" x 2'-6" 6 LIGHT
8 LIGHT
SashSize 2'-0" x 2'-0"
SashSize 3'-0" x 2'-0"
24
BROSCO Window Units
BROSCO Putty Glazed SSB Double-Hung Window
BROSCO Putty Glazed SSB Picture Window
BROSCO Putty Glazed SSB Window with Low-E Energy Panel
"
1 1 2
"
"
1 11 16
1 1 2
"
"
"
1 5 16
"
1 5 16
1 5 16
"
"
1 1 2
1 5 16
1 1 2
"
5 8
"
2 1 2
"
Vertical Section
Vertical Section
Vertical Section
2 1 2
"
2 3 8
"
"
"
5 8
1 16
"
"
1 16
"
1 1 4
"
9 16
5 8
1 1 4
2
2
Horizontal Section
Horizontal Section
Horizontal Section
1 1 / 16 "
DETAIL TO SHOW POSITION OF PICTURE SASH
4 9 / 16 "
3 3 / 4 "
HEAD
1 1 / 4 "
Replacement Sill 1 1 / 4 " x 6 1 / 4 " (1 piece - "A" Grade)
TOP RAIL
4 9 / 16 "
2"
PICTURE HEAD STOP
3 / 4 "
TOP RAIL
CHECK RAILS
BOTTOM RAIL SIDE STOP
BOTTOM RAIL
2 1 / 2 "
SILL NOSING / CONNECTOR
14°
MAIN SILL UNIT WITH FLAT CASING
STATIONARY UNIT WITH BRICKMOULD CASING
SideJambs............................... 11 / 16 " x 4 9 / 16 " HeadJamb............................... 11 / 16 " x 4 9 / 16 " Main Sill Composite . . . . . . . . . . . . . . . . . . . . . . . .1 1 / 4 " x 4 3 / 4 " MainSillCedar............................1 1 / 4 " x 4 3 / 4 " Sill Nosing / Connector - Composite . . . . . . . . . . .1 3 / 16 "x 1 1 / 2 " Sill Nosing / Connector - Cedar . . . . . . . . . . . . . . .1 1 / 4 " x 2" Sill Nosing / Connector - "Historic" Composite . . . .1 5 / 8 " x 1 3 / 4 " Sill Nosing / Connector - "Historic" Cedar. . . . . . . .1 3 / 4 " x 2 1 / 4 " Mullion Casing for Standard (Narrow) Mullion . . . .1 1 / 16 " x 1 5 / 16 " Mullion Casing for Single Stud Pocket Mullion . . . .1 1 / 16 " x 3 1 / 2 "
MULLION (NARROW)
MULLION w/SINGLE STUD Pocket
2"
25
BROSCO Window Units
Standard Frame Details • 4 9 / 16 " Wall • Composite Brickmould Casing • Composite Standard Sill Nosing
MULLION DETAILS Mullion Mullion w/Single (Narrow) Stud Pocket
Unit Dimension
Rough Opening
Unit Dimension Brickmould Casing
2"
Optional Composite "Historic" Sill Nosing / Connector 1 5 / 8 " Thick
1 3 / 4 "
1 5 / 8 "
Main Composite Sill w/Historic Sill Nosing / Connector
14°
Standard Cedar Sill Nosing / Connector 1 1 / 4 " Thick
2"
1 1 / 4 "
14°
Main Sill w/Standard Sill Nosing / Connector
Optional "Historic" Cedar Sill Nosing / Connector 1 3 / 4 " Thick
2 1 / 4 "
1 3 / 4 "
Main Sill w/Historic Sill Nosing / Connector
14°
Standard Composite Sill Nosing / Connector 1" Thick
1 1 / 2 "
1 3 / 16 "
Main Composite Sill w/Standard Sill Nosing / Connector
14°
Shaded areas indicate composite.
26
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